We just completed a couple of surgical pen props for a trade show. These pens were made from a 3D model. We milled the pen shape using HD foam to preserve the detail of the text. The HD foam is then sanded, and coated with an epoxy finish. The prop is then sanded, primed, and painted. The pen was made in four parts, the base, pen, plastic tubing, and knife.

Two-Pens HD-Foam-Pens